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Operations & Process Improvement

Making the work work better.

Start With the Process

Before any technology decision, there is a process question: where does the work actually slow down, and why?

I map processes as they really run rather than as the documentation describes them, build the measurement needed to see where time and margin are going, and re-engineer what is worth re-engineering. Sometimes that ends in software. Sometimes it ends in a clearer process and a report nobody had before.

That is how I worked at Taylor Steel, where the major system integrations I led started on the shop floor and in the office, and I rebuilt processes along the way.

Where I Can Help

Practical improvement work from someone who has done it inside a 24/7 manufacturer.

Business Process Re-engineering

Mapping real workflows, exceptions included, and redesigning the ones that cost the most.

Productivity Monitoring & Analytics

Building the measurement that shows where throughput and margin go. I founded and chaired a continuous improvement group that did exactly this on a shop floor.

Continuous Improvement Programs

An improvement routine your own team runs, so problems keep getting found and fixed after my engagement ends.

Workflow & Exception Handling Design

The exceptions are usually where the cost is, so I design for the order that changes after it’s scheduled and the quote that needs a second look.

Systems That Fit the Process

Choosing and implementing the systems a better process needs. I have led warehouse management, crane automation, HRIS and CRM implementations that replaced manual workflows.

Bringing People Along

A process change holds only if the people doing the work accept it. I have run labour relations and built incentive programs tied to safety, productivity, quality and attendance.

How an Engagement Runs

Observation and measurement come before recommendations.

1

Walk the Floor

I see the process as it runs and talk to the people doing the work. The documented process and the real one are rarely the same.

2

Measure It

I establish a baseline for where the time goes and where rework eats into margin. If the data doesn’t exist yet, building it is the first deliverable.

3

Fix What’s Worth Fixing

Process first, then systems, then AI where it genuinely fits. I rank each change by what it returns.

4

Keep It Measured

I leave the reporting and the improvement routine in place, so the gains hold and the next bottleneck is visible when it appears.

When You Don’t Need This

If the process is already well measured and you know where the bottleneck is, the next step is fixing it, and that’s a Custom Development or Fractional Technology Leadership conversation. I’ll tell you which one on the first call.

Have a process that costs more than it should?